OEM · ODM · Private Label Clothing Manufacturer · Est. 2009
Eco Vira is a full-package clothing manufacturer in Lahore, Pakistan. OEM, ODM and private label production from 30 pieces per style — with in-house sampling, fabric sourcing, cutting, printing, embroidery, sewing, inspection and packing, shipped worldwide. We manufacture for brands in the USA, UK, Europe, Canada and Australia.
What we manufacture
Every style is developed from your tech pack or co-developed with our pattern room, then produced under one roof — cut, sew, embellish, finish, inspect and pack.
Any neckline, weight and fit — from 130 gsm ringspun to heavyweight blanks.
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Pullover and full-zip, brushed-back fleece, double-lined hood.
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Crewneck and oversized, loopback or brushed terry.
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Matching sets with consistent grading and shade continuity.
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Piqué, tipped collar, woven placket — for workwear and retail.
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Tapered and relaxed, ribbed cuff, drawcord and zip variants.
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Athletic, casual and tailored — woven and knit fabrics.
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Performance knits with moisture management and four-way stretch.
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Bespoke cuts and constructions built to your tech pack.
ExploreWhy Eco Vira
We have run garment manufacturing for over seventeen years, but the reason brands return is not capacity — it is that we treat every order as if it were our own label shipping under our own name.
Eco Vira is an OEM and ODM clothing manufacturer that cuts, sews, embellishes and finishes inside its own garment factory. Nothing is quietly subcontracted to an unknown unit. The same technicians who build your sample run your bulk, so the apparel that reaches your warehouse matches the garment you approved — and you always know exactly who made it.
Our minimum order quantity is 30 pieces per style per colour, across knitwear, woven apparel, sportswear and uniforms. That lets an emerging label test a range without financing a warehouse, and lets an established buyer trial a new fit alongside a bulk programme. Volume pricing improves as you scale, but the door opens at 30 pieces.
As a sustainable clothing manufacturer we source GOTS organic cotton, GRS recycled polyester and OEKO-TEX tested fabrics through audited mills. Every certified order ships with chain-of-custody documentation, so the claim printed on your care label survives a retailer audit, a customs review or a consumer-protection challenge.
Screen printing, DTG, DTF, sublimation, puff, silicone, high-density and reflective prints run alongside flat, 3D puff, chenille and appliqué embroidery on our own floor. Because the print house and the garment factory are the same building, registration, placement, cure temperature and hand-feel are controlled by one accountable team.
Fabric is checked on the four-point system at intake, operators work to in-line checkpoints, and every lot closes with AQL 2.5 final inspection to ANSI/ASQ Z1.4. Bundle tickets trace a finished garment back to operator, machine and fabric roll, so a defect is corrected at source rather than discovered by your customer.
On-time despatch runs at 96% across the last twelve months. Cartons are planned for container fill, barcoded to your SKU structure and packed retail-ready, so your distribution centre or 3PL receives goods without re-work, re-labelling or re-boxing on arrival.
As a private label manufacturer we apply your woven or heat-transfer neck labels, care labels, hangtags, brand cards and custom polybags in finishing. Your buyer never sees our name. We manage the trim buy, the bill of materials and the packaging spec so your brand ships complete from the first order.
Every buyer is assigned a named English-speaking merchandiser who answers sampling and quotation enquiries within one business day and live production questions the same working day. You get photo and video progress updates at cutting, mid-line and packing — not silence between purchase order and shipment.
Our garment factory operates under amfori BSCI social compliance with ISO 9001 quality and ISO 14001 environmental systems, plus WRAP and Sedex participation. Brands, third-party inspectors from SGS, Intertek or Bureau Veritas, and your own compliance team are welcome on site or on a live video walkthrough at any stage.
Knitwear, woven apparel, fleece, activewear, streetwear, corporate uniforms and workwear are produced on the same campus by an apparel manufacturer with 1,200+ skilled staff. Consolidating a multi-category range with one bulk clothing manufacturer means one costing, one lead time, one inspection standard and one container.
Every carton links to a production lot, an inspection record and a sealed reference — so a claim can be traced back to operator, machine, shift and fabric lot.
OEKO-TEX, REACH, amfori BSCI chain-of-custody files, inspection reports and defect analyses ship with the order; we do not assemble compliance papers after an auditor calls.
One factory, one team, one invoice. When the garment arrives at your DC with a problem, there is one phone call to make and one supplier who owns the fix.
How an order runs
Every stage below is dated in the production plan issued with your order confirmation, so you always know which step your programme is sitting in — and who is holding it up if it slips.
You send product type, quantity, fabric preference and delivery date; a production specialist replies within one business day.
We interrogate the brief — GSM, fit, trims, decoration and destination market — and flag the decisions that usually cost new brands money.
A costed bill of materials and a firm quote. MOQ, lead time and re-order terms are set so scaling later is a repeat, not a renegotiation.
You send a tech pack or a reference garment. We flag gaps before they become bulk problems and confirm the construction route and materials.
Patterns are drafted or digitised, graded to your size chart and nested on CAD for the highest achievable fabric yield.
Proto, fit and salesman’s samples produced in our development cell, with a sealed reference garment and make-sheet the bulk floor follows exactly.
Fabric and trims are bought from audited mills, then inspected on the four-point system for shade, weight, width and shrinkage.
Artwork is struck off on production fabric and approved in writing before any bulk decoration begins.
Designs are digitised for the exact fabric, sewn out for approval, then run on multi-head machines with tension logged per shift.
Lays are spread and cut on automated tables against the approved marker, with shade bands grouped so panels match within a garment.
Balanced lines assemble the garment against the sealed reference, with in-line checkpoints at three stages of construction.
In-line and final AQL inspection, plus OEKO-TEX, REACH and social-audit documentation prepared for brand and retailer sign-off.
Carton planning, barcoding and retail-ready packing. Goods ship to your DC, 3PL or direct, with the compliance pack in the carton.
Sea, air or express despatch on your Incoterms, with the compliance pack and export documents travelling with the goods.
Typical windows: sampling in 5–10 working days, bulk production in 18–35 days from approval of the sealed sample, and 20–30% faster on repeat orders produced against the archived file.
Start an inquiryStart with a sample
Most first orders start at 30 pieces per style. You approve a physical sample first — then the bulk run is produced against that exact file, which is why a re-order six months later still matches.
01
Upload a tech pack, a reference garment, or just a sketch with fabric and quantity. If you do not have a full spec, a rough brief is enough to start.
02
Before anything is cut, we review construction, fabric, trims and decoration, and tell you what will cause problems at bulk — not just confirm the order.
03
Patterns are drafted or digitised, graded to your size chart and nested on CAD so fabric yield is planned before the marker is cut.
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Prototype, fit and salesman samples are made in our development cell. You approve the actual garment, not a render or a swatch.
The approved sample is sealed and archived under your style code, alongside the pattern and make-sheet. That file is the specification for every re-order — not a new guess each season.
Send it with your quantity, target market and delivery date. A production specialist replies within one business day.
Gallery
Real photography from Eco Vira's operating sites — cut and sew, knitting, embellishment, finishing, quality and logistics.
Quality
Aql 2.5 is our default inspection standard under ANSI/ASQ Z1.4, General Inspection Level II. Tighten to AQL 1.5 for premium retail — or set separate limits by defect class. Every inspection report ships with the order, not after an auditor asks for it.
Every roll is inspected on a light table under the 4-point system before it is allowed to enter cutting. We verify GSM against the approved swatch, check width and shade continuity across the lot, confirm shrinkage and colourfastness from a test wash, and log defect points per hundred square yards. Trims, threads, zips and elastics are checked against the approved trim card at the same time. Catching a barré fault or a shade band at this stage costs metres of cloth; catching it after sewing costs the order.
4-point fabric inspection, roll-by-roll shade banding
Quality is built at the operation, not recovered at the end of it. A dedicated inline QC approves the first piece off every operation against the sealed sample, then re-checks at statistical intervals through the run, recording seam construction, stitch density, tension, trim placement and symmetry. When a measurement or a stitch begins to drift the line is stopped and the operator re-set immediately, so a defect affects a handful of pieces instead of a whole cutting lot. Traffic-light hourly boards keep the floor supervisor and the buyer looking at the same data.
First-piece approval plus per-operation checkpoints
Finished garments are inspected against the approved reference for construction, workmanship, appearance and presentation under standardised D65 lighting. Inspectors check seam strength and stitch security, label position and legibility, print and embroidery registration, button and zip function, thread trimming, pressing, shading between panels, and overall hand-feel. Defects are classified as critical, major or minor and photographed against a reference card, so a report tells you exactly what was found rather than simply whether the lot passed.
AQL 2.5 default, AQL 1.5 on request
Lot acceptance follows ANSI/ASQ Z1.4 single-sampling at General Inspection Level II. The acceptable quality limit is agreed in writing before bulk starts, sample size is drawn from the lot size, and the accept and reject numbers are printed on the inspection report alongside the actual defect count. A failed lot is 100% re-inspected, reworked and re-offered under the same plan rather than quietly shipped. Buyers running to a retail standard can nominate AQL 1.5 for majors and 2.5 for minors, or set separate limits by defect class.
ANSI/ASQ Z1.4 (AQL 1.5 / 2.5 / 4.0)
Measurement control begins at pattern approval and continues to pack-out. Sample garments are measured at every point of measure on the graded spec sheet, tolerances are agreed with the buyer, and cut panels are audited against the marker before bundling. During finishing, a fixed percentage of every size and colourway is re-measured after wash and press, when relaxation and heat-set shrinkage actually show. Deviations are plotted by size so a grading error is separated from an operator error, and corrected at source.
Graded spec sheet, all points of measure, post-wash
Every finished garment passes through a calibrated conveyor needle detector before it can be packed — no exceptions, including samples. Sensitivity is verified at the start of each shift, at every break and at the end of the shift using certified ferrous test cards, and the results are recorded in a signed log. Broken needles are recovered, matched and accounted for under a controlled needle-issue policy. Childrenswear, sleepwear and food-service orders additionally run through metal detection with a per-carton pass record.
Shift-verified detector, controlled broken-needle policy
At pack-out we verify the finished-goods presentation against your packing manual: folding method and dimensions, tissue and cardboard inserts, hanger and hook direction, polybag size and suffocation warning, hang tag and price ticket placement, barcode scan verification, size ratio per carton, carton dimensions and gross weight, and shipping mark accuracy. Cartons are weighed and cross-checked against the packing list before sealing, so what appears on the commercial invoice matches what is actually inside the box.
100% carton check and barcode scan at pack-out
Before stuffing, the container is inspected for structural integrity, cleanliness, odour, moisture ingress, light leaks and previous cargo residue, and rejected outright if it fails. Loading is photographed at intervals, desiccant is used on long ocean routes, and the seal number is recorded and shared with the buyer along with the load plan. The full pre-shipment file — inspection report, defect photographs, measurement data, needle-detection log and container photos — is issued before departure, not after arrival.
Pre-shipment container audit with photo record
Production breakdowns
Longer write-ups of specific production problems and how they were handled on the floor. We publish the method rather than client names.
How a multi-style range is sequenced when every style has to clear its own sample and MOQ before the bulk run can be planned.
The production-planning side of growth: shade continuity, shade banding, lot traceability and how bulk is held to an approved sample.
Industries
Eco Vira runs one factory that serves fashion brands, sportswear, uniforms, healthcare, hospitality, government and retail chains — each programme built to that sector's lead time, compliance and re-order requirements.
Seasonal collections, 30-piece first runs and reliable re-orders from a fashion manufacturer that treats the calendar as part of the specification.
A sportswear manufacturer running performance knits, four-way stretch, sublimation and bonded construction with the durability testing the category demands.
A uniform manufacturer producing durable, compliant workwear at scale, with graded size runs and multi-year re-order programmes.
Cushions, throws, bedding and table linens with the finishing and packaging retail and hospitality need.
Embellished tee, polo and fleece runs with fast customisation and low minimum order quantities.
Certified organic and recycled materials, low-impact dye and transparent documentation for the claim-led brand.
Low-volume, high-specification apparel production where finish, hand-feel and tolerance are judged at arm’s length.
Heavyweight fleece, boxy fits and statement embellishment produced by a custom clothing manufacturer that understands drops.
Scrubs, lab coats and patient wear built for industrial laundering, hygiene protocols and multi-year re-order programmes.
Hotel, restaurant and facilities uniforms that keep a distributed workforce visually consistent across every site.
Tender-grade apparel production with documented specification compliance, audit trails and firm delivery commitments.
Programme-scale apparel production with DC-ready packing, barcode compliance and rolling replenishment.
Markets we serve
Eco Vira ships finished garments to buyers across North America, Europe, Oceania, MENA and Asia — all from one production campus in Lahore, Pakistan. Click your market for shipping times, compliance and incoterms.
From a single factory in Lahore we ship to 54 markets. Ocean, air and express options are available with full export documentation included.
Request a quoteFAQ
Every answer below is drawn from our live FAQ and from the questions asked by first-time buyers. If your question is not listed, the contact form is the fastest way to get a real production lead time and quote.
Our MOQ is 30 pieces per style per colour across every category — t-shirts, polos, hoodies, joggers, sportswear, streetwear, uniforms and woven apparel. Sizes inside a style share that minimum, so 30 pieces can be split XS–XXL. It is one of the lowest minimums offered by a full-service OEM clothing manufacturer, and it exists so you can validate a design commercially before committing capital to bulk.
Most garment factories quote high minimums because their lines are built purely for volume. We run a dedicated small-run cell alongside our bulk lines, so a 30-piece order is scheduled without disrupting container programmes. The per-unit price is naturally higher at 30 pieces than at 3,000, and the quotation shows you both so you can plan the step up.
Send your brief through the Request a Quote form or email us with your product type, target quantity, fabric preference, print or embroidery requirement and delivery date. A production specialist replies within one business day with technical questions, an indicative price band and a sampling plan. Tech packs are welcome but not required to begin.
Yes. A large share of our clients place their first apparel production order with us. We guide you through fabric selection, GSM choice, fit and grading, trims, labelling, packaging and shipping terms, and we flag decisions that commonly cost new brands money — such as over-ordering sizes or choosing a fabric that will not hold the print they want.
Both. Under OEM we build exactly to your tech pack, patterns and specification. Under ODM we develop the product for you — silhouette, fabric, construction and trims — from a brief, a mood board or a reference garment, and you brand the finished design. Many buyers combine the two: OEM for signature styles, ODM for supporting pieces.
White label means selecting an existing Eco Vira block, applying your branding and shipping quickly. Private label means we develop a garment exclusive to you — your pattern, your fabric, your fit — and produce it only for your brand. Both include your woven labels, care labels, hangtags and custom packaging.
Yes. Every account is handled by a named English-speaking merchandiser who manages sampling, costing, production updates and shipping documents. Communication runs by email, WhatsApp or scheduled video call, and we work across European, North American and Gulf time zones.
Proto and fit samples are produced in 5–10 working days for standard knitwear and woven apparel, and 7–12 working days for embellished, technical sportswear or fully developed ODM styles. Courier transit adds 3–5 days. Once you approve fit and finish we seal a reference garment that the bulk floor is required to match.
Either. A complete tech pack with measurement charts and construction notes is fastest. If you only have a sketch, a photograph or a garment you like, our pattern room reverse-engineers it, digitises the pattern and issues a spec sheet for your approval before bulk cutting begins.
Sample charges are quoted per style and reflect pattern making, fabric, trims and machine time. They are typically credited against the first bulk order for that style once it is confirmed. Fabric development or lab dips outside our stock library may carry a separate mill charge, which we always state upfront.
Yes, and we recommend it for any new fit. A size set is one garment per size produced from the graded pattern and measured against your chart. It catches grading errors before they are multiplied across a production run, which is far cheaper than reworking finished apparel.
Yes. The sealed pre-production sample, the graded pattern, the make-sheet, the trim card and the approved lab dips are archived under your style code. A re-order six or twelve months later is produced against the same file, which is why our repeat orders match the original in fit, shade and construction.
Logistics
Eco Vira ships from Lahore, Pakistan to DCs, 3PLs and retail doors worldwide. Incoterms are agreed up front, pre-shipment documentation is issued before departure and container photos are shared at loading.
Free On Board
You or your forwarder books freight from the factory in Lahore. The seller loads the container and clears export customs; risk transfers at the port of departure.
Use when: Best when you have a trusted freight forwarder and want to control the freight quote yourself.
Ex Works
The buyer collects the goods from the factory. The seller is responsible only for making the goods available — nothing more. Lowest cost to the seller; highest logistics responsibility to the buyer.
Use when: Best for experienced importers with a destination-agent network in Pakistan.
Delivered Duty Paid
The seller handles export, freight, import customs clearance and delivery to the named destination. The buyer pays the invoice and receives the goods at the door.
Use when: Best for brands who want a single invoice and one point of contact for the entire inland journey.
Express air
Consolidated or express air shipment from Lahore to your regional DC. Transit times are days, not weeks, and the per-kilo cost is higher than ocean freight.
Use when: Best for sample runs, pre-launch stock and time-critical re-orders.
Ocean consolidation
Full or LCL container via Karachi or Port Qasim to your destination port. Transit times vary by route; the cargo is consolidated, palletised and sealed at the factory before the container leaves.
Use when: Best for bulk programmes where lead time is acceptable and freight cost per unit must stay low.
Door-to-door express
DHL, FedEx or UPS door-to-door from Lahore to your receiving address. Individual cartons tracked end to end with customs clearance handled by the carrier.
Use when: Best for small first orders, prototypes and direct-to-consumer brands shipping to customers.
Responsibility
Organic and recycled options, responsible sourcing, reduced-waste cutting and compliance with EU, UK, US and Gulf labelling rules.
Eco Vira is a full-package clothing manufacturer in Lahore, Pakistan — OEM, ODM and private label. Begin with a 30-piece development run and scale through the same lines with the same quality system.